Tubing Encapsulated Cable

Tubing Encapsulated Cable

Tubing Encapsulated Cable (often abbreviated as TEC) is a small-diameter downhole cable enclosed in a protective metal tube. Unlike standard cables, which may have rubber or plastic insulation exposed to the environment, a TEC cable’s conductor (or optical fiber cores) of a TEC cable are enclosed within a continuous metal sheath, which enables it to withstand harsh conditions such as high pressure, abrasion and temperature fluctuations. TEC products are available in a variety of tube diameters, from 1/8 inch to 5/8 inch, with varying wall thicknesses.

  • iso-certification
  • ce-certification
  • ccc-certification
  • ul-certification
  • abs-certification

Tubing Encapsulated Cable Construction

Conductor Layer can be comprised of 20 AWG to 12 AWG, solid or stranded, bare copper, tinned copper, nickel plated copper, or silver plated copper.
Insulation Layer can be comprised of either FEP, PFA, ETFE, or ECTFE.
Extruded Filler Layer can be comprised of PFA, FEP, or Polypropylene.
Armor Layer can comprised of 316L Stainless Steel, Alloy 825, or Alloy 625
Final Layer an encapsulation layer can be comprised of FEP, PFA, ETFE, ECTFE, TPV,PVDF or Polypropylene.

Tubing Encapsulated Cable Application

Tubing Encapsulated Cable is commonly used in industries such as oil and gas production, oil well monitoring, power supply for downhole equipment and instrumentation, and pressure sensing equipment. Here are the lists.

Category Specific Application Purpose of Using TEC
Water Water Mains & Service Lines Locate for repairs, avoid strikes during digging
Gas Natural Gas Distribution Pipes Critical safety: prevent ruptures and leaks
Wastewater Sewer Mains & Force Mains Locate for inspection, cleaning, repair
Telecom Fiber Optic Conduit Locate conduit path to avoid damaging critical data lines
Electrical Non-Metallic Conduit Locate to prevent electrocution hazard and outages
Industrial Process & Irrigation Lines Asset management and damage prevention on private property
Future Use Conduit for New Cables Cost-saving pathway for future utility upgrades
Monitoring Leak Detection Systems Protects and routes sensitive sensor cables

Tubing Encapsulated Cable Feature

Tubing options Composed of
an alloy matched to the application, then longitudinally welded,
eddy current tested and drawn to finished size.
Electrical and Fiber Options Temperature range, Filler, Insulation for Electrical Components, Fiber Coating, Fiber Types, Buffer Type for Optical Components.
Encapsulation Options Include copper and fiber components, hydraulic control
and chemical injection lines as well as mechanical components.

Tubing Encapsulated Cable Specification

Tubing materialWall thickness
mm [in]
MechanicalElectricalCable Encapsulation
Working pressure
kPa [psi]
Collapse pressure,†
kPa [psi]
Tensile strength of 6.4-mm [0.25-in] tube (nominal)
kPa [psi]
Yield strength of 6.4-mm [0.25-in] tube (nominal)
kPa [psi]
Voltage rating
V DC
Max. conductor DC resistance at 20 degC [68 degF]
ohm/km
Max. conductor DC resistance at 150 degC [302 degF]
ohm/km
Capacitance, center conductor to 6.4-mm [0.25-in] tube
pF/m
Insulation resistance, center conductor to 6.4-mm [0.25-in] tube
at 20 degC [68 degF]
Mohm/km
Conductor wire gauge
(AWG)
TypeCable colorMax. working temperature, degC [degF]Min. storage and transportation temperature, degC [degF]
316L Stainless Steel0.71 [0.028]68,950 [10,000]137,900 [20,000]723,975 [105,000]655,025 [95,000]1,0002336922,90018PolyolefinYellow150 [302]–55 [–67]
INCOLOY 8250.89 [0.035]103,425 [15,000]206,850 [30,000]723,975 [105,000]655,025 [95,000]1,0002336992,90018PolyimideBlack140 [282]–55 [–67]
1.24 [0.049]137,900 [20,000]275,800 [40,000]723,975 [105,000]655,025 [95,000]1,00023361142,90018ETFEBlue150 [302]–55 [–67]
0.71 [0.028]68,950 [10,000]142,037 [20,600]†827,400 [120,000]758,450 [110,000]1,0002336922,90018FEPGreen175 [347]–55 [–67]
0.89 [0.035]103,425 [15,000]>204,092 [>29,600]†827,400 [120,000]758,450 [110,000]1,0002336992,90018
1.24 [0.049]137,900 [20,000]275,800 [40,000]827,400 [120,000]758,450 [110,000]1,00023361142,90018

Why Huadong Cable

Our vision is to become an internationally renowned cable brand. Customer satisfaction, employee advancement, and corporate growth are our service tenets. High standards, globalization, and building an international brand are our business philosophy.

About HuaDong

Henan Huadong Cable Co., Ltd., established in 1999, is a state-level high-tech enterprise integrating scientific research, production, and trade. Deeply engaged in the Belt and Road Initiative, Huadong Cable exports its products to over 130 countries worldwide, covering regions including Europe, South America, North America, the Middle East, Africa, Asia, and Oceania.

HuaDong Technology

HuaDong Cable focuses on technological research and development, employing 60 professionals with senior technical titles and holding over 100 invention and utility model patents. The company has assembled a team of experienced technical engineers to ensure the quality of its cable products.

Main Products

Our main products: Marine cables, power cables, overhead cables, fire-resistant cables, low-smoke zero-halogen cables, rubber cables, high-temperature resistant cables, instrumentation and control cables, solar cables, and other products.

ISO, SGS, BV CERTIFICATION; TECHNICAL PATENTS AND PRODUCT CERTIFICATION

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TECHNICAL AND CLIENTS

130+

Export Countries

100+

Technical Patents

3 billion+

Annual Productivity

400+

Employees

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